Allen Bradley
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More Great Information on Allen Bradley:
Rockwell Automation Offers Energy Solution With Compressors by Dipayan Mazumdar
Rockwell Automation Offers Energy Solution With Compressors
May 25, 2011. According to Rockwell Automationâs Systems & Solutions Business Project Manager Riccardo Fachin, Saving energy with compressors is not an often utilized solution in industry, and The ICS Triplex compressor control software with an Allen-Bradley ControlLogix is a unique project to showcase its possibilities.
The number 1 compressor , 1987 Demag VK 32C with a discharge pressure of 6.7 bars and an inlet of 35 000 cubic metres per hour, and the synchronous motor 2 900KW 6,6KV needed an upgrade on the electrical MV switchgear, as well as the control system.
âThe mechanical upgrade essentially consists of new electrically controlled inlet and outlet vane valves for surge control. The electrical upgrade consisted of new 6.6kV switchgear, but Rockwell Automation reused the oil cooled reactor starter.â
Automatic solid state DC excitation was accomplished on the existing synchronous motor with the use of a DC control and power monitoring system from Rockwell Automation. âThis system has proven its reliability where the power factor is being held at unity under all load conditions. But the real test was to envisage the control and instrument system and prove not only energy saving, but provide a true model of the much needed surge control of which there was no information on the existing system.â
Rockwell Automation engineers implemented a new Allen-Bradley ControlLogix PAC (programmable automation controller), complete with GEM standard ICS-Triplex for compressor control software into a new motor control centre (MCC), ready for connection to instruments. The ICS Triplex compressor control software, exclusive to Rockwell Automation, allowed engineers to easily calculate and load the most appropriate surge control for the conditions that the compressor number 1 worked at, together with two other compressors. The control of the inlet vane through the surge control constituted a considerable energy saving.
To collect all relevant information indicating aspects such as pressures, temperatures, power factor, power usage, airflow, trips and alarms, the SCADA system (FactoryTalk View) was installed. During the very first month of operation, the energy saving from compressor number 1 is already significant.
The first compressor is already completed in the end of 2010 and Rockwell Automation is currently working on the second compressor.
âPlans are afoot to upgrade other compressors working on the same manifold, thereby the ICS-Triplex software with an Allen-Bradley ControlLogix will allow for proper load sharing or shifting between compressors and Rockwell Automation envisages an even more substantial saving,â concludes Riccardo Fachin, Rockwell Automationâs Systems & Solutions Business Project Manager. For further details see :
www.rockwellautomation.com
Rockwell Automation, Inc. (NYSE: ROK), the worldâs largest company dedicated to industrial automation and information, makes its customers more productive and the world more sustainable. Headquartered in Milwaukee, Wis., Rockwell Automation employs about 19,000 people serving customers in more than 80 countries.
Rockwell Automation Offers Energy Solution With Compressors
May 25, 2011. According to Rockwell Automationâs Systems & Solutions Business Project Manager Riccardo Fachin, Saving energy with compressors is not an often utilized solution in industry, and The ICS Triplex compressor control software with an Allen-Bradley ControlLogix is a unique project to showcase its possibilities.
The number 1 compressor , 1987 Demag VK 32C with a discharge pressure of 6.7 bars and an inlet of 35 000 cubic metres per hour, and the synchronous motor 2 900KW 6,6KV needed an upgrade on the electrical MV switchgear, as well as the control system.
âThe mechanical upgrade essentially consists of new electrically controlled inlet and outlet vane valves for surge control. The electrical upgrade consisted of new 6.6kV switchgear, but Rockwell Automation reused the oil cooled reactor starter.â
Automatic solid state DC excitation was accomplished on the existing synchronous motor with the use of a DC control and power monitoring system from Rockwell Automation. âThis system has proven its reliability where the power factor is being held at unity under all load conditions. But the real test was to envisage the control and instrument system and prove not only energy saving, but provide a true model of the much needed surge control of which there was no information on the existing system.â
Rockwell Automation engineers implemented a new Allen-Bradley ControlLogix PAC (programmable automation controller), complete with GEM standard ICS-Triplex for compressor control software into a new motor control centre (MCC), ready for connection to instruments. The ICS Triplex compressor control software, exclusive to Rockwell Automation, allowed engineers to easily calculate and load the most appropriate surge control for the conditions that the compressor number 1 worked at, together with two other compressors. The control of the inlet vane through the surge control constituted a considerable energy saving.
To collect all relevant information indicating aspects such as pressures, temperatures, power factor, power usage, airflow, trips and alarms, the SCADA system (FactoryTalk View) was installed. During the very first month of operation, the energy saving from compressor number 1 is already significant.
The first compressor is already completed in the end of 2010 and Rockwell Automation is currently working on the second compressor.
âPlans are afoot to upgrade other compressors working on the same manifold, thereby the ICS-Triplex software with an Allen-Bradley ControlLogix will allow for proper load sharing or shifting between compressors and Rockwell Automation envisages an even more substantial saving,â concludes Riccardo Fachin, Rockwell Automationâs Systems & Solutions Business Project Manager. For further details see :
www.rockwellautomation.com
Rockwell Automation, Inc. (NYSE: ROK), the worldâs largest company dedicated to industrial automation and information, makes its customers more productive and the world more sustainable. Headquartered in Milwaukee, Wis., Rockwell Automation employs about 19,000 people serving customers in more than 80 countries.
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DMA PR
Article Source: http://www.earticlesonline.com/Article/Rockwell-Automation-Offers-Energy-Solution-With-Compressors/1102820
Compare Allen-Bradley PLCs Vs. Siemens PLC in terms of instructions, networking, HMI, monitoring & diagnostics?
Compare Allen-Bradley PLCs Vs. Siemens PLC in terms of instructions, networking, HMI, monitoring & diagnostics ?
thanks
I believe such comparison in open forum such this cannot be done.
After 11 hrs editing is done for correction of sentence
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